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Original Illustrated Factory Workshop Service Manual for Jungheinrich Electric Lift Truck Type EFG 535-550.

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
EFG 535 (11.2009-08.2013)
EFG 540 (11.2009-08.2013)
EFG 545 (11.2009-08.2013)
EFG 550 (11.2009-08.2013)

Format: PDF, 559 Pages
Language: English

Contents:
Safety Instructions
Component Layout
Technical Specifications
Operating Instructions
Circuit Diagrams (Electrical / Hydraulic)
System Messages
General Tightening Torques
Parameters Service LISA (only in D; EN; IT; NL)
Brakes
-Minimum braking and braking distance measurement (see service manual D 6360.03)
-Guidelines for installing brake pipe lines (see service manual D 6360.16)
-Parking brakes (see service manual D 6360.21)
Drive brake
-Multi-plate brake position and structure
- Drive unit disassembly (brake, spring-loaded brake, releasing the brake) (see service manual B 1003)
-Service brake structure
-Parking brake structure / manual release
-Main cylinder (single-stage) (service manual D4002)
Electrical System
- Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components (see service manual J 6900.09)
Switches / Switch Mechanism
-Contactors, Charging Contactor Operation
Misc. Electrical
- Block Diagram
-Traction and Lift Controller Functional
Description
-Traction and Lift Controller Disassembly
-Fuses, see operating instructions, "Electrical Fuses"
-Commissioning the Service LISA
- Diagnostic Mode
Wiring
-Connector Pin Assignment
Controls
-CANCODE
-ISM Access Module (see "ISM" service manual)
-ISM component assembly
Electric Motor
-Drive Motor
-Drive Unit Structure / Disassembly
-Speed Sensor Replacement
-Sensor Bearings (faults and possible causes)
Electrical System
-Traction Controller (ACS 8025)
-Traction and Lift Controller Functional Description
-Traction and Lift Controller Disassembly
Controls
-Travel Switch / Accelerator Pedal
Operator Position
-Armrest
Load Handler
-Forks (see service manual G1 6401.01)
-Mast Disassembly
-Chains (for chain elongation testing see service manual G 6355.01)
-Mast rollers (for masts with angled backing rollers see service manual G 6233.01)
Mast Tilt
-Cylinders
Electrical System
-Sensors (faults and possible causes)
-Traction and Lift Controller Functional Description
-Traction and Lift Controller Disassembly
Hydraulic
-Hydraulic System Structure Hydraulic Unit Disassembly / Assembly
-Valve Block Bleeding, Lower/Lift Speed Setting, Line Break Safety Valve
Mechanical Components
-Steering Column
Electrical System
-Connector Layout (service manual F4001)
-Steer Angle Sensor (Replacement / Adjustment service manual B6001)
Steering Transmission
-Steer Motor
Steer Axle
-Steer Axle Structure

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Keywords: efg 545;efg 540;jungheinrich;efg 550
File Size: 116.4 MBytes